In the automotive and electronics industries, important machine components are continuing to shrink, demanding high accuracy and resolution from sensors. However, issues such as greasy surfaces or excessively high accuracy requirements can make non-contact methods insufficient.
Handling measurement and positioning challenges on aircraft fan blades with our Digital Pneumatic Probes. Accurate and reliable, optimizing performance.
For applications involving concrete used in bridges and overpasses, laboratories sometimes measure the creep of concrete material. This involves taking a sample of concrete subjected to stress, then measuring how far it stretches before failure. These testing devices often require a load sensor, as well as a high-precision sensor to measure the distance of elongation.
In automation, downtime is a critical challenge. A malfunctioning sensor can lead to the temporary shutdown of the entire production line, resulting in significant losses for the factory.
In automation, a significant challenge is downtime. If a measurement sensor malfunctions, the entire production line may need to halt while waiting for replacement, resulting in thousands of dollars in losses for the factory. With pneumatic gauging probes, one potential cause of failure is if the gaiter (boot) is damaged, preventing the probe from extending and thus hindering crucial measurements.
SOLUTION
Solartron Metrology provides Jet pneumatic gauging probes, which operate independently of the compressed air supply. Even if a bladder is damaged or punctured, the probe can still extend by using air pressure to push the probe out as excess air escapes through a small hole in the side of the probe body.
- No downtime: With standard pneumatic gauging sensors or encoders, if the compressed air component is damaged or punctured, the probe won't extend until the bladder is repaired or the entire probe is replaced, leading to significant downtime. This is not an issue with Jet probes, as they continue to operate even if the compressed air component is damaged and can be repaired at a more convenient time.
- Measurement ranges of 2, 5, 10, 12, and 20 mm.
- Comparable performance to standard probes: Jet pneumatic probes have the same resolution and repeatability as standard probes. They also have similar lengths.
- Robust construction: Solartron probes have undergone millions of cycles of testing and are built within a stainless steel housing to withstand many years of use, including vibrations and temperature variations.
- Easy connection of multiple sensors: With Solartron's Orbit® network, up to 250 sensors can be connected together, including both contact and non-contact sensors.
- Multiple output options: With Orbit®, all data can be quickly outputted to a personal computer using software provided by Solartron or customer-provided software. There are also connectivity ports for PLCs based on Profinet®, Ethernet/IP®, EtherCAT®, CC-Link®, and Modbus.
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PRODUCT
The Solartron DJ/12/P is a straight digital probe with a 12mm size, utilizing pneumatic operation and comes with a 2-meter long cable. With its convenient design and high-quality build, this product is equipped with an M2.5 threaded probe tip and utilizes T/C quality probe material. It is an ideal choice for precise measurement applications in industrial environments.
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Solartron Metrology is a leading manufacturer in the field of precision measuring equipment, with over 60 years of experience and reputation in the industry. They have achieved their top position through continuous commitment to improving the quality and performance of their products, providing diverse and high-quality measuring solutions for industries worldwide.
Solartron Metrology focuses on developing and manufacturing precise measuring equipment, including contact and non-contact sensors, automated measuring systems, and data control and analysis software. Thanks to their continuous innovation and commitment to quality, Solartron Metrology's products are trusted in various industries such as automotive, aerospace, medical, and electronics.
With a team of experienced experts and a commitment to customer service, Solartron Metrology not only provides top-notch measuring products but also offers professional technical support services and comprehensive consulting. Their vision is to continue contributing to the development and progress of the measurement industry, ensuring that customers always have the support and optimal solutions for their measuring needs.
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