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"The coffee capsule manufacturer is facing the challenge of measuring thickness, height, and diameters with an accuracy of 10 microns and a speed of 180 capsules/hour. A sophisticated measurement solution combining precise sensors and advanced data tracking software is employed to meet stringent requirements for quality and production efficiency."
A coffee capsule manufacturer is facing the challenge of testing, including thickness, height, and various diameters, with a requirement for accuracy of up to 10 microns while maintaining a production speed of 180 capsules per hour. Some manufacturing difficulties include:
1. Thin capsule shells: The thin walls of the capsules do not allow for strong pushing force during measurement, and there are many inconvenient surfaces.
2. Rotating measurement device: The measurement device requires rotating the capsule to access all ten measuring points effectively.
3. Data tracking: Comprehensive data tracking is necessary for each specific capsule to ensure origin traceability and quality control. Capsules that do not meet quality standards must be immediately discarded, while those that do must be stacked for further processing.
4. Speed and efficiency: All measurement steps need to be completed quickly to maintain the desired production speed without compromising accuracy or quality.
5. Integration into Automation System: The measurement system is an important component of a larger automated production system. Seamless integration of all measurement processes is essential to ensure smooth operation and minimize downtime.
To address these challenges, a sophisticated measurement solution combining precise sensors, rotating mechanisms, advanced data tracking software, and seamless integration capabilities has been developed. This solution allows for accurate measurement of all important dimensions of the capsules while meeting strict requirements for accuracy and production speed. Additionally, real-time data tracking has facilitated immediate decision-making regarding capsule compliance, ensuring efficient sorting and processing.
SOLUTION
The Feather Touch sensors provide low-force touch but can repeat with accuracy within 10 microns.
- The M2.5 interchangeable head allows for testing of various dimensions.
- The Orbit® network grid provides a modular platform where all 12 sensors can be networked and output to a computer running Solex Metrology's SPC software.
- The speed of the Orbit Network, up to 4 kHz per channel, provides rapid output of measurement values to the SPC software.
This solution is specially designed to measure the shells of coffee capsules. With high accuracy and repeatability, Feather Touch LVDT sensors accurately measure sensitive thin surfaces such as coffee capsule shells. The gentle pushing force helps prevent damage or deformation of the capsule shells during measurement. Additionally, the variety of options for interchangeable heads and sensors allows for precise and flexible measurement of different sizes of coffee capsule shells. This helps optimize the production process and ensures that the final product meets the high-quality requirements of the coffee industry.
PRODUCT
LVDT Gauge Probe | Feather Touch Pneumatic Push - AT
- Standard contact sensor with a push force of 0.18N (with other options available)
- Diverse measurement range of ± 1, ± 2.5, ± 5, ± 10 mm
- Repeatability better than 0.05 µm
- Variable number of contact sensor heads that can be interchanged
- IP50 moisture resistance function (with fully waterproof option available)
- Options for Transformer Adjustment, Displacement Conversion, or Half Bridge
Feather Touch LVDT sensors are designed to measure thin surfaces such as glass, thin materials, pharmaceutical products, and small electromechanical components. While traditional LVDT sensors typically apply a push force of 0.7N, Feather Touch LVDT sensors, when operating horizontally, apply a much smaller push force of less than 0.18N.
Solartron Metrology is a leading manufacturer in the field of precision measurement equipment, with over 60 years of experience and reputation in the industry. They have achieved a prominent position through their continuous commitment to improving the quality and performance of their products, providing diverse and high-quality measurement solutions for industries worldwide.
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