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Solutions for Quality Control of Gauging Glass

12/04/2024 157

In the glass manufacturing industry, accuracy and reliability in measurement are extremely important. The unevenness of glass surfaces and the complexity of product structures pose significant challenges

The problem

In the glass manufacturing industry, precision and reliability in measurement are crucial. The unevenness of glass surfaces can complicate the measuring process, especially when high accuracy is required. Surface irregularities can reduce the accuracy of measurements and lead to non-standard products.

Additionally, the complex structures of glass products pose another challenge for measurement. Different types of glass may have varying curvatures, coatings, or uneven shapes. This necessitates measurement devices to be flexible and accurate in order to determine dimensions and shapes precisely and consistently.

Using inappropriate measuring devices can cause deformation or damage to glass products, resulting in reduced quality and increased production costs. Therefore, choosing the Feather Touch Probes solution from Solartron Metrology not only enhances accuracy and reliability in the measuring process but also reduces the risk of product damage and saves costs for businesses.

Solutions

The Feather Touch solution from Solartron Metrology is a smart choice to address these issues. With the ability to provide precise and low tip forces, these probes help avoid any deformation on the glass surface during the measuring process. This ensures that glass products are accurately measured without being affected by the measuring force.

Solartron Metrology offers various solutions for glass measurement in industries such as automotive, electronics, and others.

- Light Touch: With tip forces ranging from 0.18N to 0.3N and the option of nylon or ruby tips, these probes offer a lightweight and accurate solution for glass measurement. The accuracy of these probes is up to 1 micron, with a resolution of 0.01 micron and repeatability of 0.15 micron, ensuring precise and consistent measurement results. With a measurement range from 2mm to 30mm, they meet the measurement needs of various types of glass.

- Ultra Light Touch: Solartron's Ultra Feather Touch probes provide tip forces ranging from 0.03 to 0.05N, along with nylon, ruby, and flat tips. This is a suitable solution for measuring small and complex details on glass surfaces.

- Quick Measurements: The measuring process with Solartron provides multiple quick and reliable measurements of any freeform shape using a custom gauge. All readings can be instantly transmitted to a personal computer or PLC.

- Cost Reduction: Quick cycle times and repeatable measurements ensure savings in labor costs and higher quality standards.

- Synchronized Network Connection: Up to 250 sensors - Contact, Non-Contact, and Third-Party - can easily connect via the Solartron Orbit® Network. Solartron's digital sensors can easily connect via the Solartron Orbit® Network, with data output to a PC via USB or to a PLC via Ethernet/IP®, Profinet®, EtherCAT®, Modbus TCP/IP, or Modbus (serial). Measurement data can be exported to Excel or other SPC software.

- Durability: Solartron probes have been tested millions of times and will last for many years if properly maintained.

Product

The Ultra Feather Touch probes from Solartron are often used to inspect the shape of glass.

Application for measuring glass flatness

Producer

Solartron Metrology is a leading manufacturer in the field of precision measuring equipment, with over 60 years of experience and reputation in the industry. They have achieved their top position through continuous commitment to improving the quality and performance of their products, providing diverse and high-quality measuring solutions for industries worldwide.

Solartron Metrology focuses on developing and manufacturing precise measuring equipment, including contact and non-contact sensors, automated measuring systems, and data control and analysis software. Thanks to their continuous innovation and commitment to quality, Solartron Metrology's products are trusted in various industries such as automotive, aerospace, medical, and electronics.

With a team of experienced experts and a commitment to customer service, Solartron Metrology not only provides top-notch measuring products but also offers professional technical support services and comprehensive consulting. Their vision is to continue contributing to the development and progress of the measurement industry, ensuring that customers always have the support and optimal solutions for their measuring needs.

🌎🌍🌏 V-Proud is proud to be the authorized distributor of SOLATRON in Vietnam. Always ready to serve our valued customers.

Solution consultancy: 0896 555 247


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