In the automotive and electronics industries, important machine components are continuing to shrink, demanding high accuracy and resolution from sensors. However, issues such as greasy surfaces or excessively high accuracy requirements can make non-contact methods insufficient.
Handling measurement and positioning challenges on aircraft fan blades with our Digital Pneumatic Probes. Accurate and reliable, optimizing performance.
For applications involving concrete used in bridges and overpasses, laboratories sometimes measure the creep of concrete material. This involves taking a sample of concrete subjected to stress, then measuring how far it stretches before failure. These testing devices often require a load sensor, as well as a high-precision sensor to measure the distance of elongation.
Handling measurement and positioning challenges on aircraft fan blades with our Digital Pneumatic Probes. Accurate and reliable, optimizing performance.
The challenge that the product must face is the spatial and positional variation of the aircraft propellers, especially in confined and restricted spaces. This variation can result in significant changes in distance and angle measurements, leading to inaccuracies, particularly at high volume levels. This poses a significant challenge in ensuring the accuracy and reliability of the measurement process, especially when high accuracy and repeatability are required.
Simultaneously, maintaining the relationship of various measurement points on complex propeller blades during the measurement process is also a considerable challenge. This variation can impact the calculation and performance of the measurement system. To address this issue, measurements must be completed as quickly as possible to minimize the potential for calculation errors due to movement during the measurement process. This requires flexibility and high accuracy from both the hardware and software of the measurement system, as well as the ability to meet the necessary speed and accuracy requirements.
The Digital Pneumatic Probes with 10mm stroke from Solartron are proposed as the ideal choice to address this challenge. They exhibit linearity across the entire displacement range and impressive resolution of <0.01 µm, making them perfectly suited for accurate measurements. By utilizing pneumatic actuation, these probes facilitate loading the blade onto the fixture with minimal moving parts. This simplification of the fixture not only enhances reliability but also leads to cost savings by minimizing errors introduced by moving components.
To determine the model of a complex curve, maintaining the relationship between various measurement points is crucial. Therefore, collecting all measurements in the shortest time possible to minimize the potential for calculation errors due to motion during data collection becomes extremely important. Utilizing the Orbit* 3 Network to achieve speeds of up to 4,000 readings per second per probe effectively eliminates this issue.
Additionally, rapid readings from all probes can be recorded and stored in buffer probes capable of storing up to 3,000 readings per probe. This provides a useful solution to ensure data integrity and accessibility.
The standard Digital Pneumatic Probes come with an IP65 rating to ensure long-term durability in wet or oily environments. Activation is achieved by applying pressure to the contact head.
Specifications:
- Range: From 2 to 2 mm
- Accuracy: Up to 0.05% of reading value
- Resolution: Up to 0.01 µm
- Repeatability: Up to 0.15 µm
Solartron Metrology is a leading manufacturer in the field of precision measuring equipment, with over 60 years of experience and reputation in the industry. They have achieved their top position through continuous commitment to improving the quality and performance of their products, providing diverse and high-quality measuring solutions for industries worldwide.
Solartron Metrology focuses on developing and manufacturing precise measuring equipment, including contact and non-contact sensors, automated measuring systems, and data control and analysis software. Thanks to their continuous innovation and commitment to quality, Solartron Metrology's products are trusted in various industries such as automotive, aerospace, medical, and electronics.
With a team of experienced experts and a commitment to customer service, Solartron Metrology not only provides top-notch measuring products but also offers professional technical support services and comprehensive consulting. Their vision is to continue contributing to the development and progress of the measurement industry, ensuring that customers always have the support and optimal solutions for their measuring needs.
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