The RUP1 (Ultrasonic Probe) module is one of the most unique accessories of the Renishaw REVO 5-axis system. It allows the CMM to perform material thickness measurements using ultrasonic waves. With the Renishaw REVO 5-axis RUP1, you can measure the thickness of walls without needing to approach from both sides. This is an extremely useful solution for the aerospace industry, where the Renishaw REVO 5-axis is used to inspect hollow turbine blades.
In the aerospace industry, where accuracy and efficiency are vital, optimizing the measurement process is key to maintaining a competitive edge. Meyer Tool, a leading manufacturer of aerospace engine components in Cincinnati, Ohio, found a breakthrough solution with Renishaw’s Equator™ comparison measurement system. This solution not only effectively replaces traditional rigid measurement equipment, but also delivers significant cost and productivity benefits.
The Equator–X™ 500 is a groundbreaking measurement system from Renishaw, specifically designed to provide the latest advanced measurement solutions for on-the-floor process control. With its ability to operate as two systems in one, this device offers a flexible and effective solution for manufacturers.
The RUP1 (Ultrasonic Probe) module is one of the most unique accessories of the Renishaw REVO 5-axis system. It allows the CMM to perform material thickness measurements using ultrasonic waves. With the Renishaw REVO 5-axis RUP1, you can measure the thickness of walls without needing to approach from both sides. This is an extremely useful solution for the aerospace industry, where the Renishaw REVO 5-axis is used to inspect hollow turbine blades.

The RUP1 probe on the Renishaw REVO 5-axis uses a soft elastomer bulb to create dry contact with the workpiece surface. The Renishaw REVO 5-axis system emits ultrasonic waves through this buffer into the material. The response time of the wave is calculated by the Renishaw REVO 5-axis to provide the most accurate thickness value. The measurement process of the Renishaw REVO 5-axis RUP1 is fully automatic and pre-programmed. The ultrasonic measurement error on the Renishaw REVO 5-axis is much lower than that of handheld devices.
The RUP1 ultrasonic probe enhances the multi-sensor capabilities of the REVO® system, enabling ultrasonic thickness testing.
Unlike many other ultrasonic systems, the RUP1 does not require a water bath or conductive gel for good signal transmission. Instead, it uses an innovative elastomer spherical probe to create excellent contact between the probe and the material. As a result, the RUP1 probe eliminates the need for skilled operators to interpret oscilloscope displays and frees up workshop space occupied by dedicated immersion tanks.
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Using ultrasound to measure the thickness of one side of a part also offers clear advantages over traditional contact probing techniques for parts with hard-to-reach internal features.
RUP1 is fully integrated into the MODUS™ (version 1.12) and UCCsuite (version 5.8) measurement software.
Spherical elastomer probe for RUP1
Aircraft landing gear components, generator drive shafts, and hollow propellers in the aerospace industry are just a few of the components that will significantly benefit from the use of the RUP1 system.
FEATURES AND BENEFITS OF THE RUP1 ULTRASONIC PROBETÌM HIỂU THÊM VỀ ĐẦU ĐO REVO 5 TẠI ĐÂY
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The RUP1 ultrasonic transducer is fully integrated into the MODUS and UCCsuite measurement software, including features such as:
Currently, the RUP1 is available in two lengths - 175 mm and 300 mm (measured from the center of the REVO-2 tip axis). A standalone signal viewing software is also available to provide professionals with a visual overview of the measurements.
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