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Upgrading Ultrasonic Measurement Features for CMM Machines
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The RUP1 (Ultrasonic Probe) module is one of the most unique accessories of the Renishaw REVO 5-axis system. It allows the CMM to perform material thickness measurements using ultrasonic waves. With the Renishaw REVO 5-axis RUP1, you can measure the thickness of walls without needing to approach from both sides. This is an extremely useful solution for the aerospace industry, where the Renishaw REVO 5-axis is used to inspect hollow turbine blades.

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Upgrading Ultrasonic Measurement Features for CMM Machines

07/01/2026 33

The RUP1 (Ultrasonic Probe) module is one of the most unique accessories of the Renishaw REVO 5-axis system. It allows the CMM to perform material thickness measurements using ultrasonic waves. With the Renishaw REVO 5-axis RUP1, you can measure the thickness of walls without needing to approach from both sides. This is an extremely useful solution for the aerospace industry, where the Renishaw REVO 5-axis is used to inspect hollow turbine blades.

MỤC LỤC BÀI VIẾT

    UNIQUE THICKNESS MEASUREMENT MECHANISM OF THE RENISHAW RUP1 ULTRASONIC PROBE

    The RUP1 probe on the Renishaw REVO 5-axis uses a soft elastomer bulb to create dry contact with the workpiece surface. The Renishaw REVO 5-axis system emits ultrasonic waves through this buffer into the material. The response time of the wave is calculated by the Renishaw REVO 5-axis to provide the most accurate thickness value. The measurement process of the Renishaw REVO 5-axis RUP1 is fully automatic and pre-programmed. The ultrasonic measurement error on the Renishaw REVO 5-axis is much lower than that of handheld devices.

    The RUP1 ultrasonic probe enhances the multi-sensor capabilities of the REVO® system, enabling ultrasonic thickness testing.

    Unlike many other ultrasonic systems, the RUP1 does not require a water bath or conductive gel for good signal transmission. Instead, it uses an innovative elastomer spherical probe to create excellent contact between the probe and the material. As a result, the RUP1 probe eliminates the need for skilled operators to interpret oscilloscope displays and frees up workshop space occupied by dedicated immersion tanks.

    LEARN MORE ABOUT THE REVO 5 PROBE HERE

    Đọc thêm:

    Using ultrasound to measure the thickness of one side of a part also offers clear advantages over traditional contact probing techniques for parts with hard-to-reach internal features.

    RUP1 is fully integrated into the MODUS™ (version 1.12) and UCCsuite (version 5.8) measurement software.

    Spherical elastomer probe for RUP1

    Aircraft landing gear components, generator drive shafts, and hollow propellers in the aerospace industry are just a few of the components that will significantly benefit from the use of the RUP1 system.

    Elastomere tip balls for RUP1FEATURES AND BENEFITS OF THE RUP1 ULTRASONIC PROBE

    • The RUP1 ultrasonic transducer is fully compatible with the MRS2 interchangeable mount and automatically replaces all other existing transducers for the REVO system.
    • The RUP1 transducer uses a 20 MHz transducer and provides a thickness measurement range from 1 mm to 20 mm with accuracy better than 25 microns using contact points.
    • The use of an innovative elastic ball tip provides excellent contact between the transducer and the material, while eliminating the need for a water bath or contact gel for good signal transmission.
    • Eliminating the need for a skilled operator to interpret the oscilloscope display reduces costs.

    TÌM HIỂU THÊM VỀ ĐẦU ĐO REVO 5 TẠI ĐÂY

    Đọc thêm:

    The RUP1 ultrasonic transducer is fully integrated into the MODUS and UCCsuite measurement software, including features such as:

    • geometric and material calibration
    • ball tip size monitoring and compensation
    • automatic calculation of REVO tip position based on rear wall angle for non-parallel surfaces
    • transducer life monitoring

    Currently, the RUP1 is available in two lengths - 175 mm and 300 mm (measured from the center of the REVO-2 tip axis). A standalone signal viewing software is also available to provide professionals with a visual overview of the measurements.

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